Solutions for power quality issues

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Our solutions

*Static Transfer Switch
*uninterruptible Supply

Power management solutions

Power conditioning solutions

SCVS- Servo Controlled Voltage Stabilizer

Power backup solutions

Finch PW single Phase input & Single Phase output
online double conversion UPS

Finch PW is specifically designed for operation in poor power quality areas. Finch PW provides high power density with long backup time in compact size. It’s ideal for ATMs, banking and other business critical applications where a higher backup time is required. Finch PW provides the flexibility to adjust charging current from 1A to 6A according to different applications and the possibility to have an additional charger to support longer backup times.

Topology

• Online double conversion UPS.
• Input power factor corrector 0.99(PFC)
• Automatic bypass, allow to transfer the load to the mains in case of overload or internal fault
• Single Phase Input & Output

Flexibility

• Configurable as single phase input & output or three phase input and single phase output on 10KVA
• Inbuilt Isolation Transformer(optional) provides a galvanic isolation between the mains and the loads
• Hot standby configuration to ensure the availability of quality power to mission critical applications
• Battery cold start feature allows UPS to be powered on from the battery without utility
• Inbuilt manual bypass in 6&10KVA to facilitate concurrent maintenance without disturbing the loads
• Compact and reduced footprint with inbuilt battery on 1-6KVA

Total cost of ownership

• Wide tolerance of the input voltage reduces switch overs to battery mode, prolonging battery life.
• Green and energy saving AC/AC efficiency up to 98% in ECO Mode
• Common battery bank feature(1-3KVA) optimisms the cost of investment without compromising the redundancy needs.

Communication options

• Emergency power off feature and remote UPS shutoff in the event of a fire or other emergency as
  standard in 6 & 10KVA, Optional in 1-3KVA
• Intelligent communication slot (optional) for Ethernet, or RS485 (MODBUS) or potential free contacts
• RS232 for local monitoring (Standard)
• Remote Control of UPS through SNMP Card
• Centralized monitoring system to monitor all the UPS connected in the network
• Informative LCD with detailed Status of UPS

1. Battery level / Battery status
2. Back time info
3. General alarm
4. Buzzer off
5. Load level / Load status
6. Input value
7. UPS operation mode
8. Output value
9. Short circuit warning
10. Low battery warning
11. Battery mode indicator

Finch PG

Finch PG three phase input & single phase output / three phase input & output
On-line double conversion UPS

Finch PG is a double-conversion online UPS with an output power factor of 0.9 providing higher power density, delivering 12.5% more power when compared with conventional UPS (designed with output power factor of 0.8). Finch PG is with DSP technology and active input power factor correction design to ensure better output voltage conditions, power quality and power performance at all times. Its dual mains inputs will secure the power reliability in areas with poor power quality

Topology

• Online Double Conversion UPS.
• Input Power Factor corrector 0.99(PFC)
• Automatic bypass, allow to transfer the load to the mains in case of overload or internal fault
• Output power factor of 0.9

Flexibility

• Configurable as Single phase input & output or three phase input and single phase output on 10KVA
• Hot standby configuration to ensure the availability of quality power to mission critical applications
• Battery cold start feature allows UPS to be powered on from the battery without utility
• Can be paralleled up to 3 units for capacity and/or redundancy
• Flexible/settable battery configuration

Total cost of ownership

• Wide tolerance of the input voltage reduces switchovers to battery mode, prolonging battery life.
• Green and energy saving: AC/AC efficiency upto 98% in ECO Mode.

Communication options

• Emergency power off feature and Remote UPS shutoff in the event of a fire or other emergency as standard
• Intelligent communication slot (optional) for Ethernet, or RS485 (MODBUS) or potential free contacts
• RS232 for local monitoring (Standard)
• Remote control of UPS through SNMP card
• Centralised monitoring system to monitor all the UPSs connected in the network
• Informative LCD with detailed status of UPS

Finch RT rack/tower mount UPS – 6 & 10 KW

Single phase rack / Tower mount UPS

Finch RT delivers a high quality of power with an efficiency of upto 95% in online double conversion (VFI Mode) mode using advanced three level technology and with the flexibility of rack mount or tower mount installation. The system is designed with an output power factor of unity (KVA=KW) providing higher power
density, delivering 11% more power when compared with the conventional UPS (designed with output power factor of 0.9)

Reliability

• Online Double Conversion UPS protecting loads from all types of power quality issues
• Failure waveform record function helps to solve problems quickly
• Fan speed is controlled according to the loads, input voltage or working mode
• Digitally controlled and intelligent battery management to extend the battery life

Flexibility

• Compatible for rack/tower installation
• Can be paralleled upto 4 units for capacity and/or redundancy
• Flexible/settable battery configuration
• Full load test on site with less than 10% of the total power capacity
• Battery cold start feature allows UPS to be powered on from the battery without utility

Cost of ownership

• Wide tolerance of the input voltage reduces switch overs to battery mode, prolonging battery life.
• Delivers 11% more power when compared with the conventional UPS (designed with output PF of 0.9)
• Green and energy saving: AC/AC efficiency upto 95%, input power factor >0.99 while input THDi<3%.

Communication options

• Emergency power off feature and remote UPS shut-off in the event of a fire or other emergency as standard
• Intelligent communication slot (optional) for Ethernet, or RS485 (Mod bus)
• USB Port or RS232 for local monitoring (optional)

Applications

• Small size data center
• Telecommunication, VoIP
• Small office network
• Data warehouses
• Medical diagnostic equipment
• Process automation equipment

Finch RT

Falcon 8500 online double conversion UPS

Falcon 8500

online UPS double conversion transformer-based UPS 30KVA-300KVA three phase input / three phase output

Reliability

The Falcon UPS family is designed for harsh conditions which prevail in India like high ambient temperature, very high humidity, wide input voltage fluctuations, and operation on DG Sets during power cuts which are not seen in many parts of the world. The Falcon UPS is designed for continuous operation at 40ºC ambient temperature with special attention to details in component selection and design to improve reliability and life under demanding conditions.

Compatibility with input source

Falcon 8500 deploys a sophisticated control circuit with power walk-in function to achieve progressive rectifier start-up to avoid the impact of inrush current on the upstream breakers and to avoid the step loading on generators.

Falcon 8500 has also been designed with rectifier current Limit function by taking into account the short term momentary loads, which allows the system to work in parallel with the battery and to reduce the maximum demand on the mains or avoids the need of enhancing the maximum demand sanctioned by the utility provider or generator

Compatibility with loads

SVM (Space Vector Modulation), an advanced PWM (Pulse Width Modulation) digital control technique, to modulate the inverter, resulting in fast transient response with high efficiency and is possible to adapt the switching behavior to different situations such as half load, full load, linear load, non-linear load, static load, pulsating load, etc

Regenerative Loads, Falcon 8500 can support the use of dynamic breaking resistors and makes the UPS compatible with regenerative loads and continues to operate without tripping the UPS system

Total cost of ownership

Falcon 8500 can be operated upto 40º C (ambient temperature)without precision air conditioning as required by most UPSs. This helps large saving for the customer in the capex and opex costs associated with cooling required for the UPS. The UPS batteries must be kept in a separate room for safety and temperature must be maintained below 27deg C to maximize the life of the batteries.

Long life power electronic grade capacitors have been used in the UPS, which doesn’t warrant for the replacement of capacitors during its lifetime.

Falcon 8500

Intelligent high efficiency Eco Mode operations, which can be enabled for energy savings (99% Efficiency).The firmware, tested to Indian power conditions monitors the quality of the input power and enables the Eco mode operates on bypass only when input power conditions are stable. Otherwise the UPS transfers back to double conversion mode in less than 2ms whereby the reliability of power is ensured to the critical load.

Standard features

• Inbuilt static & Manual bypass
• Inbuilt isolation transformer
• 128 X 64 Graphics LCD & Mimic
• 32 Bit DSP Controller
• Rectifier Current Limit function
• Built-in Alarm Log & Data Log

Optional features

• Harmonic filters
• Dynamic breaking resistor for regenerative loads
• Potential free contacts
• SNMP for LAN based monitoring

Applications

• Manufacturing & Process industry
• Healthcare
• Regenerative loads

Dimensions & weight

Environment & Standards

Recommended protection devices

Recommended Cable Cross Section

Falcon 5000 online double conversion UPS

High reliability

Falcon 5000 provides a higher level of reliability.

• Thanks to the modular constructions, shorter mean time to repair with slide out modules for easy serviceability
• High level of internal redundancy providing N+1 redundant fans and failure of modules leads only to reduced capacity
• Advanced thermal protection of IGBT using on chip built-in temperature sensor.
• Pulse by pulse current limit and desaturation protection IGBT from short circuits is implemented.
• Internal protection for capacitors against overload and failure to prevent it from bursting
• The falcon UPS family is designed for harsh conditions, which prevail in India like high ambient temperature, very high humidity, wide input voltage fluctuations, and operation on DG Sets during power cuts, which are not seen in many parts of the world.
• The falcon UPS is designed for continuous operation at 40degC ambient temperature with special attention to details in component selection and design to improve reliability and life under demanding conditions.

Green input performances

• Falcon 5000 is designed with active front end IGBT rectifier.
• High input power factor (PF> 0.99) and low current harmonic distortions (THDi < 5%) irrespective of the power factor or harmonics generated by the load.
• This low THDi and high PF in the input of UPS ensures the UPS will not create unwanted problems due to harmonics created by older generation UPS. Also ensures that DG sets, power cables and switch gear rating need not be over sized and thereby saving considerably on infrastructure costs. This feature also helps avoid any penalty charged by utility companies for low power factor or high harmonics.

Advanced battery characteristic

Advanced battery management techniques to improve battery life.

• Input phase sequence correction provided as standard to avoid UPS transferring to battery mode. In case of phase sequence change at input, UPS will continue to work on mains mode without discharging battery resulting in optimized usage of battery.
• Auto Float Boost Charger Topology for VRLA (SMF)
• Three stage charging which also an auto equalizes charging at pre-determined intervals to improve battery life
• Temperature Compensated battery Charging. (Optional)
• Adjustable algorithm for test of battery based on Capacity of battery, connected load etc.
• Configurable DoD (Depth of Discharge)
• Compatible with Lithium Ion Battery.

Serviceability & user friendliness by design

Reduced MTTR

The Falcon UPS is Designed with a focus on serviceability to reduce the Mean Time To Repair (MTTR) in the unlikely event of a failure and all modules are on pullout trays, which can slide out for quick diagnostics and replacement. The Falcon UPS also comes with built-in SD card and RAM where all events, alarms and error logs are stored for analysis remotely or on site.

Total cost of ownership

• Falcon 5000 can be operated up to 40deg C (ambient temperature) without precision air conditioning as required by most UPS. This helps large saving for the customer in capex and opex costs associated with cooling required for the UPS. The UPS batteries must be kept in a separate room for safety and temperature must be maintained below 27deg C to maximize the life of the batteries.
• Long life power electronic grade capacitors have been used in the UPS, which doesn’t warrant for the replacement of capacitors during its lifetime.
• Falcon 5000 is specially designed with four quadrant IGBT rectifier design to handle regenerative loads and feeds back the regenerative power to the mains providing considerable energy savings.

Intelligent testing of UPS system

Falcon 5000 has a special function of performing a full load on itself and can also perform battery discharge test without any additional load banks. This allows the UPS to be tested at different load levels and can be easily performed by qualified technician at site.

Standard functions

• 3 Phase Input /3 Phase Output
• 16 Power ranges (10,20,30,40,60,80,100,120,160,200,250,300,400,500,600,800KVA)
• Double conversion topology(VFI)
• IGBT rectifier & inverter
• 4 quadrant IGBT rectifier
• Output Power factor 0.8 up to 40KVA
• Output Power factor 0.9 > 60KVA
• Modular design in construction (above 30 kVA)
• Inbuilt Isolation Transformer
• Inbuilt Paralleling option (up to 8 units)
• Inbuilt Static and Manual bypass,
• Eco mode Operation – Transfer Time < 5ms
• CAN bus Communication
• Temperature compensated battery charging
• Progressive power walk in
• Operating temperature 0-40deg C(Continuous)
• Built-in Alarm log 690 numbers
• Data log – 80 numbers
• IP20 protection class

Optional

• Potential free contacts
• SNMP Card for LAN based monitoring
• RS485(MOD BUS Protocol)
• Remote monitoring and shutdown software
• Built-in data logger to store parameters and events minimum for 1 Year
• 7 Inch TFT Touch screen colour display
• Ambient 50 deg C
• Output frequency of 50Hz
• Up to IP 31 protection class

Applications

• Manufacturing & process Industry
• Healthcare
• Computers & servers
• Infrastructure
• Commercial & public buildings
• PLC, SCADA systems
• Regenerative loads

Electrical characteristic

Dimensions and weight

Environment & standards

Current & protection Characteristics

Falcon 7000 online double conversion UPS

High reliability

Falcon 7000 provides a higher level reliability.

• Thanks to the modular constructions Shorter mean time to repair with slide out modules for easy serviceability
• High Level of internal redundancy providing N+1 Redundant Fans and Failure of modules leads only to reduced capacity
• Advanced thermal protection of IGBT using on chip built-in temperature sensor.
• Pulse by pulse current limit and Desaturation protection IGBT from short circuits is implemented.
• Internal protection for capacitors against Overload and Failure to prevent it from bursting
• The Falcon UPS family is designed for harsh conditions which prevail in India, Like high ambient temperature, very high humidity, wide input voltage fluctuations, and operation on DG Sets during power cuts which are not seen in many parts of the world. The Falcon UPS is designed for continuous operation at 40oC ambient temperature with special attention to details in component selection and design to improve reliability and life under demanding conditions.

Green input performances

• Falcon 7000 is designed with active front end IGBT rectifier.
• High input power factor (PF> 0.99) and Low current harmonic distortions (THDi < 5%) irrespective of the power factor or harmonics generated by the load.
• This low THDi and high PF in the input of UPS ensures the UPS will not create unwanted problems due to harmonics created by older generation UPS. Also ensures that DG sets, power cables and switch gear rating need not be over-sized and thereby saving considerably on infrastructure costs. This feature also helps avoid any penalty charged by Utility companies for low power factor or high harmonics.

Advanced battery characteristic

• Advanced battery management techniques to improve battery life.
• Input Phase sequence correction provided as standard to avoid UPS transferring to Battery mode in case of phase sequence change at Input. UPS will continue to work on mains mode without discharging battery resulting in optimized usage of battery.
• Auto Float Boost Charger Topology for VRLA (SMF)
• Three stage charging which also an auto equalizes charging at pre-determined intervals to improve battery life.
• Temperature Compensated battery Charging. (Optional)
• Adjustable algorithm for test of battery based on Capacity of battery, connected load etc.

Falcon 7000

Serviceability & user friendliness by design

Reduced MTTR the Falcon UPS is Designed with a focus on serviceability to reduce the Mean Time To Repair (MTTR) in the unlikely event of a failure and all modules are on pullout trays which can slide out for quick diagnostics and replacement. The Falcon UPS also comes with built-in SD card and RAM where all events, alarms and error logs are stored for analysis remotely or on site.

Intelligent testing of UPS system

Falcon 7000 has a special function of performing a full load on itself and can also perform battery discharge test without any additional load banks. This allows the UPS to be tested at different load levels and can be easily performed by qualified technician at site.

Total cost of ownership

Optimized cost of ownership with Falcon 7000

• Falcon 7000 can be operated up to 40o C (ambient temperature) with out precision air conditioning as required by most UPS. This helps large saving for the customer in capex and opex costs associated with cooling required for the UPS. The UPS batteries must be kept in a separate room for safety and temperature must be maintained below 27deg C to maximize the life of the batteries.
• Long Life Power Electronic grade capacitors are been used in the UPS which doesn’t warrant for the replacement of capacitors during its lifetime.
• Falcon 7000 is specially designed with four quadrant IGBT rectifier design to handle regenerative loads and feeds back the regenerative power to the mains providing considerable energy savings.

Intelligent eco mode

Energy efficient system

Falcon 7000 has an intelligent high efficiency Eco Mode operations which can be enabled for energy savings (99% Efficiency). The firmware, tested to Indian power conditions monitors the quality of the input power, and enables the Eco Mode operations on bypass only when input power conditions are stable. Otherwise the UPS transfers back to double conversion mode in less than 2ms whereby the reliability of power is ensured to the critical load.

Higher power density

Flexibility & scalability

Falcon UPS can be configured with upto 8 units in parallel for both capacity and redundancy. Falcon UPS uses space vector pulse width modulation (SPPWM) to ensure uniform sharing of load even with dynamic load changes. The Parallel redundant system (PRS) architecture does not have any single common point of failure, making it the most reliable UPS & True redundant UPS configuration for critical applications. Falcon UPS can also be configured to support Tier-1 to Tier-4 data centers designs

Standard functions

• 3 Phase Input /3 Phase Output
• 11 Power Ranges (40,60,80,100,120,160,200,250,300,400,500 KVA)
• Double Conversion Topology(VFI)
• IGBT Rectifier & Inverter
• 4 quadrant IGBT rectifier
• Output Power factor 0.9
• Modular design in construction
• Transformer less Design
• Inbuilt Paralleling option (up to 8 units)
• Inbuilt Static and Manual bypass
• Eco mode Operation – Transfer Time < 5ms
• CAN bus Communication
• Temperature compensated battery charging
• Progressive Power walk in
• Operating Temperature 0-40deg C (Continuous)
• Built in Alarm log 690 numbers and
• Data log – 80 numbers
• IP20 Protection class
• 10% More power at lower operating temperature

Optional

• Potential Free Contacts
• SNMP Card for LAN based monitoring
• RS485(Mod bus Protocol)
• Remote monitoring and Shutdown software
• Built in data logger to store parameters and events minimum for 1 Year
• 7 Inch TFT Touch Screen Colour display
• Output frequency of 50Hz

Applications

• Manufacturing & Process Industry
• Health care
• Computers & Servers
• Infrastructure
• Regenerative loads

Dimensions and weight

Current & Protection Characteristics

Falcon 7000m online double conversion UPS

Reliability & flexibility

Falcon 7000M,the latest addition to Falcon Family is a truly modular and hot swappable system, designed and developed with the most advanced technology, to have the best in class performance and reliability by design.

Falcon 7000M is most ideal for power backup of any mission critical applications like Datacenter, IT/ITES/BFSI, E-Commerce & Retail, Government, Education, Entertainment, Telecom where scalability, reliability and efficiency is requirement.

Falcon 7000M is designed with hot swappable power modules, static bypass module and with inbuilt manual bypass switch with special attention to avoid single point of failures in the system. Each module has its own controller, which eliminates the need of a common controller. Falcon 7000M provides the most compact footprint of less than 2m2 with maximum capacity of 900KVA. With high reliability and industry leading performance, Falcon 7000M is the preferred choice for Modular UPS solution.

Flexibility & scalability

• Falcon 7000M is available in two flexible configurations for vertical scalability upto 6 or 10 modules based on the requirement. We can connect 3 such system in parallel to have a maximum capacity of 900KVA.
• Each power module has its own display to gives users direct overview of status data and alarms in real time.
• Falcon 7000M can be switched directly on the battery without mains providing the flexibility to run the UPS to support the testing of critical loads during installation.
• Falcon 7000M is so flexible as it can perform a burn-in test at different loads without any external load banks required at site.

Total cost Of ownership

Falcon 7000M uses the most advanced 3 Level inverter technology to improve performance and to provides an AC-AC efficiency of up to 96% in online double conversion mode.

3 Level Inverter Technology

Falcon 7000M also has an advanced function of active hibernation, which allows the unwanted UPS module to go into sleep mode to improve the efficiency of the UPS at light load conditions.

Falcon 7000m

Standard functions

• 3 Phase input /3 phase Output
• 2 Power ranges of Modules (30 KVA)
• 2 Cabinet ranges (6 & 10 modules)
• Double conversion topology(VFI)
• IGBT rectifier & inverter
• Output Power factor 1 for 25KVA Power module,0.9 for 30KVA Power Module
• Modular Hot swappable design
• Transformer less design
• Inbuilt paralleling option (up to 3 units)
• Inbuilt Static and Manual bypass
• Hot swappable bypass modules
• Eco mode operation – Transfer Time < 5ms,
• CAN bus communication
• Temperature compensated battery charging
• Progressive power walk in
• Operating Temperature 0-40deg C(Continuous)
• 10” TFT display
• IP20 protection class
• Inbuilt display for each Power modules
• RS485(Mod bus Protocol)
• Potential free contacts
• Module level energy saver function
• Self-Testing at different loads

Optional

• SNMP Card for LAN based monitoring<>/li>
• Remote monitoring and Shutdown software

Applications

• Healthcare
• Computers & Servers
• Infrastructure

Dimensions and weight

Pelican 3000i

High efficiency power backup solution

For critical loads working in an environment where momentary power outages results in equipment and business downtime, Pelican 3000i provides a high efficiency and intelligent power backup solution.

With Pelican 3000i, the power continuity is guaranteed to the loads with the industry’s best in class efficiency.

Pelican 3000i is an intelligent Offline UPS, which complies to VFD topology as per IEC 62040-3 and is also compatible to all types of load as defined in IEC 61000-4-32

Intelligent operation

Pelican 3000i, operates at a very high of the efficiency of 98-99% for better energy savings and is designed to operate continuously at 40o C in a dust free ventilated environment without the need of precision air conditioning as required by most online UPS systems.

The Intelligent Firmware of Pelican 3000i, tested to Indian power on mains mode when input power conditions are stable. In the event where input voltage fluctuations is more than the acceptable limit, Pelican 3000i transfers to inverter mode using fast error detection with extremely short transfer time (<5ms). This ensures the connected loads has uninterrupted power supply. conditions monitors the quality of the input power, and operates

 

Intelligent battery charger

Pelican 3000i uses advanced battery charging technology

• High capacity charger for long backup of upto 4 to 6 hrs is available
• Auto float boost charger topology for VRLA (SMF)
• Three stage charging, which also has an auto equalize charging at pre-determined intervals to improve battery life
• Temperature compensated battery charging (Optional)
• Adjustable algorithm for test of battery based on capacity of battery and connected load
• Compatible with Lithium Ion Battery

Pelican 3000i

High reliability

Pelican 3000i is designed with special features for high reliability

• Advanced thermal protection of IGBT using on chip built-in temperature sensor
• Pulse by pulse current limit and desaturation protection for IGBT from short circuits is implemented
• Internal protection for capacitors from bursting due to failure or overload
• Inbuilt isolation transformer

Advantages of Pelican (Offline UPS) compared to conventional UPS

Savings with Pelican (Offline UPS) compared to conventional UPS

Intelligent operation of Pelican 3000i operates at an efficiency of 98-99% when compared with an efficiency of around 93-94% with conventional Online UPS system.

Reduced losses of Pelican 3000i, helps to reduce operational cost

• Reduced KWhr Consumption from the mains
• Eliminates the need of air conditioners for the UPS (reduces CAPEX & OPEX)

Efficiency Curve

Case study:

Savings with Pelican (Offline ) UPS for 160KW Connected load

Applications of Pelican Offline UPS system

• Plastic Processing Units
• Food Processing Units
• Textile Mills
• Fans or Pumps of Air Handling Units (AHU’s)
• Escalators & Lifts
• Emergency & Safety Lighting

Electrical characteristics

Environment & standards

Dimensions and Weight

Current and Protections

Servo Control Voltage Stabilizer

(Air Cooled 3 – 500 KVA)

Features & Benefits

• No Potentiometer Adjustments
• All parameters can be modified using the keypad in the front panel
• Set input voltage band
• Set output voltage
• Set output voltage sensitivity
• Output over / Under voltage cut-off
• Input over voltage / Under cut-off
• Over load cut-off
• Trip time delay adjustments with variable setting
• Manual and auto start facility
• Output start and stop facility

Servo Control Voltage Stabilizer(Air Cooled 3 – 500 KVA)

Technical Specification

Servo Control Voltage Stabilizer

(Oil Cooled 3 – 3500 KVA)

Features & Benefits

• No Potentiometer Adjustments
• All parameters can be modified using the keypad in the front panel
• Set input voltage band
• Set output voltage
• Set output voltage sensitivity
• Output over / Under voltage cut-off
• Input over voltage / Under cut-off
• Over load cut-off
• Trip time delay adjustments with variable setting
• Manual and auto start facility
• Output start and stop facility

Servo Control Voltage Stabilizer (oil cooled 3 – 3500 kva)

Technical specification

Falcon 1000

Special Features

• 32 bit floating point DSP controlled UPS
• Advance rectifier
• State of Art IGBT based inverter design
• 128 x 64 Graphics Display True RMS reading of more than 25
  different parameters of UPS
• Inbuilt isolation transformer
• Unique modular Construction, offering lower MTTR
• Internal CAN bus communication
• Multiple interfacing options
• Advanced thermal design and monitoring
• N+1 and N + N redundant fans

Falcon 1000 range of SCR/IGBT based rectifier UPS systems are designed for the industrial
application. Built for working reliably in harsh environmental conditions with IP31 and above with high
operating temperatures.

Falcon 1000 UPS can tolerate input voltage ranges of up to +/-20%.

Falcon 1000 UPS has earth shielding in the standard input and output transformers to maximize
noise attenuation. The input transformer (If demanded) also provides high electrical immunity
against mains born disturbances as the design utilizes the intrinsic inductive properties (leakage
choke) in conjunction with capacitors to greatly increase filter capabilities. The commercial units,
at best, have only an output transformer as standard and will add a standard double wound
transformer to the input without shielding.

• The transformer and power component design calculations for the industrial products assume
  maximum temperature (>40 degC) with N+1 fan and natural cooling (On demand)
• Selection criteria for consumables such as capacitors – Industrial UPS calculated at 40 deg C
  full load with life > 10 years
• Falcon 1000 UPS has IP41 ingress protection as specified.
• Latest designs adapt IGBT rectifier, CAN Bus communication and protocol to suit industrial
  ecosystem

Falcon 1000

Technical Specification

Applications

• Oil and Gas Industry (onshore and offshore)
• Power Industry
• Steel Industry
• Cement Industry
• Water and waste water Industry
• Automotive Industry
• Process plants
• Pulp and paper Industry
• Railway & Signalling
• Foundries
• Textile Industry

Falcon 1000

Technical Specification

IPS(Isolated Power Supply)

General Description

This document states how to install, operate, and maintain Medical
isolation panels for hospital isolated power systems.

Application Area

The medical isolation panel is designated for use in group 2
locations as per

• IEC 60364 Part 7-710: Requirements for special installations
  or locations – Medical locations
• National Electric code 2011(SP 30:2011),Section 4,Medical
  Establishments Group 2 Medical Locations are
• Operation Theatre
• Operation Preparation Room
• Operation Plaster Room
• Operation Recovery Room
• Intensive Care Unit
• Heart Catheterization Room
• Angiographic Examination Room
• Premature Baby Room

Components

The Isolated Power Supply consists of the following components

• Medical Grade Isolation Transformer
• Line Insulation Monitoring
• Independent Fault Locator (optional)

Isolation Transformer

Transformers for Isolated Power Supply will have ratings which include 3, 5, 8 and 10kVA. The
fixed primary and Secondary voltage for these transformers is 230V.

Transformers shall be in accordance with IEC 61558-2-15, with the following additional
requirements:

• The leakage current of the output winding to earth and the leakage current of the enclosure,
  when measured in no-load condition and the transformer supplied at rated voltage and rated
  frequency, shall not exceed 0,5 mA.
• Single-phase transformers shall be used to form the medical IT systems for portable and fixed
  equipment and the rated output shall not be less than 0,5 KVA and shall not exceed 10 KVA.
• If the supply of three-phase loads via an IT system is also required, a separate three phase
  transformer shall be provided for this purpose with output line-to-line voltage not exceeding 250 V.
• Monitoring of overload and high temperature for the medical IT transformer is required.

*Specification are subject to change

Line Insulation Monitoring

The line insulation is monitored through digital insulation monitoring devices (IMDs) for low voltage
systems with isolated neutral IT. Assigned to specific IT islands in hospitals, they can be used to monitor
the insulation of a system and signal any insulation faults as soon as they occur.

The IMD’s apply a low-frequency AC voltage between the system and ground. The insulation
is then assessed on the basis of the current value returned.

The IMD’s will have the following functions:

• Insulation resistance display (R)
• Detection of insulation faults in accordance with a configurable threshold
• Detection of a lost connection (ground or injection)
• Communication via the Modbus RS-485 protocol
• Insulation fault log
• Transformer monitoring
• Display of load current for secondary (as a percentage)
• Threshold-based triggering of an alarm (as a percentage of nominal current)
• Temperature alarm (bimetal contact)

Independent Fault Locator (optional)

Independent fault locators are used to locate the faults at the feeder level and will be able to
monitor upto 12 feeders and will have 12 fault indicator lights corresponding to 12 feeders.

In principle, independent fault locators will have two functions:

• Fault detection (with respect to the fault threshold)
• Automatic locating of the faulty circuit.

Sunbird 1000 1000E

Special Features

• Multiple 32 bit DSP Controllers
• Battery Independent Operation
• True Bi-directional Solar Inverter
• Higher Array Voltage Capacity Optionally Available
• Inbuilt Charger Controller
• MPPT – Achieved through Incremental Conductance Algorithms
• Battery Charging through Grid up to 100%
• Selectable Priority Feature (Solar-Battery-Grid) / (Solar-Grid-Battery)
• DC Fan for Low Power Consumption
• Inbuilt Isolation Transformer for Galvanic Isolation
• 128 x 64 Graphics Display
• Variable Fan Speed for Increased Reliability, Results into Lesser
  Dust Suction Inside the Cabinet
• Net Metering Facility (Power Export) Available (Model – 1000E)

Sunbird 1000 & 1000E

Technical Specification

Iora3000

About Power Quality

Our increased demand for quality and comfort of life have lead us to use more and more industrial automation, centralized and larger IT applications, hi-tech offices and commercial buildings, malls, speciality hospitals and domestic usage of PCs, CFL, ballast or inverter etc. Such loads are increasing in numbers and
their power rating percentage in overall electrical consumption is growing steadily.

This growth in recent past resulted in the introduction of potentially harmful current harmonics into the power system. Also termed as Power Pollution, these harmonics has increased power demand, and the supply authorities are getting stretched beyond their capacities, which have further deteriorated the quality of Power.

Harmonics

The main contributor to this is the nature of load current drawn by these equipments. These equipments, to remain more power efficient, uses regular power waveform in a “chopped” manner. In the process, they become “non-linear” type of load, a load is said to be non-linear when the current it draws does not have the same wave form as the supply voltage.

The examples of non linear loads are:

• In industrial environment welding machines, arc furnaces,
  Induction furnaces, rectifiers, chargers, VFD for motors.
• In office environment PCs, photocopy machines, UPS etc.
• In residential area TVs, Microwave Ovens, Fluorescent Lights, CFL , Ballast or Inverters,
  Battery Chargers etc.

The main contributor to this is the nature of load current drawn by these equipments. These equipments, to remain more power efficient, uses regular power waveform in a “chopped” manner. In the process, they become “non-linear” type of load, a load is said to be non-linear when the current it draws does not have the same wave form as the supply voltage.

Disturbances Caused by Harmonics

In a power distribution systems, the presence of harmonics reduces power quality and consequently causes a number of problems like:

• Overloading of distribution systems due to
  increased RMS current
• Overloading of neutral conductor due to the
  summing of third-order harmonics
• Overloading and ageing of PFC capacitors
• Overloading and premature ageing of DG
  sets, transformers, motors etc.
• Distortion of the supply voltage, which can
  disturb the operation of sensitive loads
• Noise problems over the communication
  networks and telephone lines

Effects of Harmonics

The harmonics have a detrimental effect on the power quality. They reduce efficiency of the overall electrical system. Presence of harmonics reduces power quality, which means reduced reliability and efficiency. These factors are assessed as important indicators of business operation, which are reliable operation of machines, manufacturing systems and office infrastructure.

Power quality problems in the internal power network also means:

• Distribution lines and networks cannot be fully utilized
• High percentage of energy losses in the power lines
• Increased wear and limited system availability
• Downtime for equipment and systems

Economic Impact

• Current harmonics create a nuisance by the tripping of
  breakers and shutdown of the production line (increased OPEX).
• Life of equipment reduces, which means the increase in
  replacement cost (increased CAPEX).
• During planning stage, oversizing of DG, UPS, transformers,
  capacitors, neutral conductors, which means more demand
  of power and more energy cost (increased OPEX).
• Increased losses in cable, transformers, capacitors, which
  means increase in the energy cost and possible penalties due
  to increased demand (increased OPEX).
• Disturbances to sensitive loads, regulating control and
  monitoring systems.
• Disturbances on computer and networking equipments
• Disturbances on telephone and data communication.

These extra costs, direct as well as indirect, in terms of equipment, energy, and productivity will contribute to the reduction of competitiveness of companies. Moreover, electrical networks with poor power quality result in financial loss, environmental impacts and/or safety concerns. These losses are cascaded back to the utility power plants and result in increased CO2 emissions. Latest study conducted shows that ONE unit of electricity saved is equivalent to THREE units generated.

Improvement Technics

Power Quality Improvement

By reducing harmonics, one can improve the power quality, and increase the efficiency of an electrical distribution system. The power savings of 10 to 30% is possible to achieve, depending on the applications.

Knowing the damaging effects of harmonic pollution on power utility sources, different distribution companies and SEBs are hard pressing to put power demand under strict control, by bringing restriction on the percentage harmonic distortion getting injected in supply lines.

Consul offers a complete solution to this problem. Consul’s active harmonic filter – IORA 3000 is a state-of-the-art designed filter, which improves the overall power quality by limiting and eliminating the harmonic currents.

Iora 3000 – Active Harmonic Filter

Consul’s Design Team has more than decades of experience and expertise to design harmonic mitigation solutions. IORA 3000 is a solid state, state-of- the-art designed filter, which measures level of current harmonic in the supply line and eliminates it by generating the counter harmonics in real time. This action is dynamic and closed loop and hence the power cleaning is achieved instantaneously.

Iora 3000 – Active Harmonic Filter

Additional Features

• Internal CAN communication
• Employs high speed IGBTs in power circuit
• Closed loop active filter with source current sensing
• High attenuation up to 96% of individual harmonics
• Programmable selective harmonic elimination
• PF compensation, leading as well as lagging
• Load balancing
• Helps in achieving the compliance with Power
  Quality Regulations like IEEE 519
• IEC/EN 62040 – 2 category C3

Iora 3000 active harmonic filter

Technical Specification

Principle of Operation

IORA 3000 is a state-of-the-art designed filter, which measures the level of current harmonic in the supply line and eliminates it by generating the counter harmonics. The harmonic mitigation is achieved by sensing the load current and delivering the harmonic current spectrum. Thanks to its Floating point 32 bit DSP which determines the amplitude to be injected in the opposite phase angle for each harmonic order. This signal along with fast acting IGBTs injects current into the power circuit. This action happens almost instantaneously restoring sine wave and attenuating harmonic levels at the point of installation.

Correction for displacement PF calculates the phase shift of the fundamental current from the voltage of the supply on a per cycle basis. DSP then calculates the amplitude and phase shift required for correcting the displacement power factor. The IGBTs are then directed to inject fundamental current at the proper phase shift to meet the presented objective.

Unparallel Benefits

User Interface with Advance Graphics Display

Use of 7 inch SVGA color display enhances the user experience while interfacing with IORA active harmonic filter. Colorful viewing of different waveforms and setting various parameters can be done by use of this touch pad sensitive display. With this, almost every details about the power can be monitored and logged for corrective action. The entire firmware is running on proprietary software, there is provision for the upgradation of software. For more details, please talk to us.

User Benefits

• Reduction of the THDi in compliance with IEEE 519
• Load balancing
• Reduces capital expenditure cost of the electrical distribution network due to reduction in the
  oversizing of cables, transformers and other equipments.
• Safe and reliable AC power supply and distribution network
• Reduced overloading and overheating of the neutral conductor
• Nuisance tripping of protection circuit breakers avoided
• Reduction of the THD (V) due to cancellation of current harmonics
• Increased lifetime of distribution equipments
• Increased productivity by eliminating downtime
• Increased generator performance and life
• Lowers energy consumption bill
• Reduces operating expenses

With other harmonic mitigation solutions, expensive and time-consuming site data collection, power quality surveys and computer generated studies are usually needed. Consul IORA 3000 corrects a full range of harmonic orders and does not create a resonance condition with other existing equipment, so the only minimal upfront analysis is required. Add to this its modular design feature, which makes it most suitable in case of expansions. In such case, add new module of AHF to achieve desired harmonic
mitigation.

Investments in harmonic filters generally pay off within 6-24 months.

Applications

Active Harmonic Filters are an ideal solution for harmonic mitigation in industrial and commercial environment. Typical applications include:

• Oil and Gas Industry (Onshore and Offshore)
• Steel Industry
• Foundries
• Textile Industry
• Water and Waste Water Industry
• Cement Industry
• Automotive Industry
• Process Plants
• Pulp and Paper Industry
• Chilling Stations / HVAC
• Printing Industry
• Offices and Commercial Buildings
• Hospitals, Malls, Stadiums etc.
• Data Centers
• Residential Buildings
• UPS Systems, Lifts and Advanced Lighting Systems
• Light Industrial loads such as Remote Pumping Stations
• Light Railway and Metro Applications

Consul is working towards Energy saving and Power Management Solutions for tomorrow’s growing
energy demands. Its business focuses on providing end-to-end solutions for the Power Quality
Enhancement and Renewable Energy using latest technology.

With its strong domain expertise, dedication to serving the customer needs and desire to bring the world
class solutions in Power quality and continuity market, Consul shall be offering unmatched techno
commercial solutions to the Global Power Electronics Market.